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Home < INDUSTRIES Industrial

GE unveils world’s 1st 420 kV SF6-free g3 circuit-breaker for gas-insulated substations

by Alex Weber
March 30, 2022
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  • GE’s g3 420 kV gas-insulated substation (GIS) circuit-breaker prototype demonstrates that g3 technology can be used at Europe’s highest voltage level, as well as other global voltage levels
  • The use of g3 switching and insulation gas to replace SF6, a potent greenhouse gas, helps reduce the global warming potential (GWP) by more than 99%
  • The LifeGRID project, co-funded by EU’s LIFE Programme, puts GE’s Grid Solutions at the forefront of the industry’s effort to create a cleaner grid.

In a historical milestone for the power industry, GE Renewable Energy’s Grid Solutions (NYSE-GE) unveiled the world’s first 420 kV, 63 kA g3 gas-insulated substation (GIS) circuit-breaker1 prototype. The g3 circuit-breaker was presented to a group of leading transmission utilities from across Europe, at a recent virtual roundtable event. The performance achieved by the prototype means that the industry will soon have a viable SF6-free alternative for high voltage products. GE’s 420 kV fully g3 gas-insulated substation (GIS), which includes the g3 circuit-breaker, is expected to be commercially available in 2023.

A circuit-breaker is protective equipment that is critical to any substation and mainly used to cut or redirect power through another path if there is a problem on the electrical grid. This new circuit-breaker relies on GE’s game-changing g3 (pronounced “g”-cubed) gas-insulating and switching technology. g3 technology allows GE to build electrical equipment with the same high performance and compact size as traditional SF6 products2, along with a gas CO2e impact reduced by 99%.

“The development of GE’s 420 kV g3 circuit-breaker is a historical milestone for the power industry as it will allow utilities to accelerate the decarbonization of their electrical grids. Until today, there was no viable alternative to SF6 for GIS at the 420 kV level, the highest voltage level in Europe. This means that the g3 technology can also be applied to all existing main voltage levels around the world. We are proud to be at the forefront of the effort to create a cleaner grid and are currently developing other g3 circuit-breaker types, according to our roadmap,” said Vera Silva, Chief Technology Officer at GE’s Grid Solutions.

To develop the 420 kV g3 circuit-breaker, GE’s LifeGRID project received funding from the European Union under the European Commission’s LIFE Programme. GE’s Grid Solutions’ research and development experts collaborated with several European partners on the project, including SSEN Transmission, who contracted with GE in December 2020 to install the world’s first 420 kV g3 GIS featuring the g3 circuit-breaker, at its Kintore substation in Scotland.

“Delivering a network for net zero is core to our long-term strategy—although our environmental commitment extends much beyond that,” said Matthew Barnett, SSEN transmission electrical plant subject matter expert. “To help us achieve this, we’re delighted to support GE with the LifeGRID project, which works to overcome one of the biggest technical challenges in removing SF6 from new equipment through the development of a 420 kV SF6-free circuit-breaker. The successful testing performed so far is an important step in showing that the SF6-free circuit-breaker is technically achievable.”

Today, more than 30 leading electrical utilities from 12 European countries and South Korea have already adopted GE’s g3 products for their high voltage networks, avoiding the addition of more than a million tons of CO2 equivalent to the grid. That’s the equivalent of removing about half a million petrol cars from the road for one year.

More on the LifeGrid Project
GE’s LifeGRID project involves development of the 420 kV g3 circuit-breaker that will be the core component of the first-ever 420 kV g3 gas-insulated substation (GIS).

“GE’s LifeGRID project, co-funded by EU’s LIFE Programme, has been a great opportunity for us to collaborate with different partners in Europe to enhance our knowledge about our g3 gas technology while helping decarbonize electrical grids,” said Yannick Kieffel, GE’s Grid Solutions’ project leader for this EU-funded g3 project and CTO of High Voltage Switchgear-Power Quality Products (HVS-PQP) division. Partners include the Czech Republic’s Brno University and Germany’s Leibniz Institute for Plasma Science and Technology, who built the scientific database; CEA, a leading French technological research center taking part in specific materials and technologies development; and SSEN Transmission in the UK as the Transmission System Operators (TSOs) providing user feedback throughout the phases of product development and resulting final implementation.

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